Essentium Unveils Breakthrough Duratem Material, Shattering Barriers in High-Performance Additive ManufacturingMarch 28, 2023September 20, 2023 | The Essentium TeamShare Withstands temperatures of 150°C, 5x the impact of PEI 9085Industry-first material unlocks new AM applications for aerospace, automotive, and rail industries. Essentium, Inc., a worldwide leader in industrial additive manufacturing (AM), today launched Duratem, the AM industry’s first high-impact and high-temperature thermoplastic material. The high-performance material enables new AM applications for aerospace, automotive, and railway industries, enabling manufacturers to rapidly produce end parts that meet industry standards for reliability, repeatability, and performance.Essentium, Inc., a worldwide leader in industrial additive manufacturing (AM), today launched Duratem, the AM industry’s first high-impact and high-temperature thermoplastic material. The high-performance material enables new AM applications for aerospace, automotive, and railway industries, enabling manufacturers to rapidly produce end parts that meet industry standards for reliability, repeatability, and performance.Duratem offers impact resistance five times that of PEI 9085 while being comparable in price. The material can withstand temperatures of 150°C and is resistant to Flame, Smoke, and Toxicity (FST) and passed FAR 25.853 FST testing. Other HT materials on the market, including PEI 9085, PEEK, PEKK, and PPS, cannot withstand very high impact and are expensive, prohibiting their use in many applications. Essentium’s Duratem is a versatile material suitable for a wide range of applications, from aerospace and automotive parts to maintenance uses such as replacing clamping blocks and switch covers. It is also ideal for railway components, including ventilators and covers.Essentium used a multi-layered filament technology and worked with its partners in an open ecosystem to develop the material. The company is working with the U.S. Airforce to qualify Duratem for flight-worthy parts.Duratem is an open material that can be used on high-temperature 3D printing machines, including the Essentium High-Speed Extrusion (HSE™) 180 HT and HSE 280i HT 3D printing platforms. The material complies with Essentium’s certificate of conformance, which provides individual spool traceability through the ISO and AS9100 quality process.Said Nirup Nagabandi, Ph.D., Vice President, Materials Engineering, Essentium: “Innovative advancements in materials are fueling the adoption of AM in transportation industries. The expanding variety of materials, including Duratem, enables the production of high-performance parts suitable for diverse applications. Our focus on open materials reflects our dedication to providing customers with breakthrough materials and technologies that allow them to explore new possibilities in additive manufacturing.”Duratem is available now, and Essentium is accepting orders from customers worldwide.About Essentium, Inc.Essentium, Inc. provides industrial 3D printing solutions that are disrupting traditional manufacturing processes by bringing product strength and production speed together, at scale, with a no-compromise engineering material set. Essentium manufactures and delivers innovative industrial 3D printers and materials, enabling the world’s top manufacturers to bridge the gap between 3D printing and machining and embrace the future of additive manufacturing. Essentium, Inc. is AS9100 certified and ITAR registered.Media Contact: [email protected]Media Materials: https://essentium.com/press-room/Share
Withstands temperatures of 150°C, 5x the impact of PEI 9085Industry-first material unlocks new AM applications for aerospace, automotive, and rail industries. Essentium, Inc., a worldwide leader in industrial additive manufacturing (AM), today launched Duratem, the AM industry’s first high-impact and high-temperature thermoplastic material. The high-performance material enables new AM applications for aerospace, automotive, and railway industries, enabling manufacturers to rapidly produce end parts that meet industry standards for reliability, repeatability, and performance.Essentium, Inc., a worldwide leader in industrial additive manufacturing (AM), today launched Duratem, the AM industry’s first high-impact and high-temperature thermoplastic material. The high-performance material enables new AM applications for aerospace, automotive, and railway industries, enabling manufacturers to rapidly produce end parts that meet industry standards for reliability, repeatability, and performance.Duratem offers impact resistance five times that of PEI 9085 while being comparable in price. The material can withstand temperatures of 150°C and is resistant to Flame, Smoke, and Toxicity (FST) and passed FAR 25.853 FST testing. Other HT materials on the market, including PEI 9085, PEEK, PEKK, and PPS, cannot withstand very high impact and are expensive, prohibiting their use in many applications. Essentium’s Duratem is a versatile material suitable for a wide range of applications, from aerospace and automotive parts to maintenance uses such as replacing clamping blocks and switch covers. It is also ideal for railway components, including ventilators and covers.Essentium used a multi-layered filament technology and worked with its partners in an open ecosystem to develop the material. The company is working with the U.S. Airforce to qualify Duratem for flight-worthy parts.Duratem is an open material that can be used on high-temperature 3D printing machines, including the Essentium High-Speed Extrusion (HSE™) 180 HT and HSE 280i HT 3D printing platforms. The material complies with Essentium’s certificate of conformance, which provides individual spool traceability through the ISO and AS9100 quality process.Said Nirup Nagabandi, Ph.D., Vice President, Materials Engineering, Essentium: “Innovative advancements in materials are fueling the adoption of AM in transportation industries. The expanding variety of materials, including Duratem, enables the production of high-performance parts suitable for diverse applications. Our focus on open materials reflects our dedication to providing customers with breakthrough materials and technologies that allow them to explore new possibilities in additive manufacturing.”Duratem is available now, and Essentium is accepting orders from customers worldwide.About Essentium, Inc.Essentium, Inc. provides industrial 3D printing solutions that are disrupting traditional manufacturing processes by bringing product strength and production speed together, at scale, with a no-compromise engineering material set. Essentium manufactures and delivers innovative industrial 3D printers and materials, enabling the world’s top manufacturers to bridge the gap between 3D printing and machining and embrace the future of additive manufacturing. Essentium, Inc. is AS9100 certified and ITAR registered.Media Contact: [email protected]Media Materials: https://essentium.com/press-room/
Lewis Simms January 12, 2024Nexa3D Completes Acquisition of Essentium Adding High-Speed Extrusion to Its Powerful Additive Manufacturing PortfolioAcquisition broadens capabilities, adds super polymer expertise, and democratizes access to industrial, health and government customersVENTURA, CA, January 12th, 2024 – Nexa3D, the ultrafast 3D printing leader, announced the successful completion of its acquisition of Essentium, a distinguished manufacturer of high-speed extrusion (HSE) 3D printers and materials. Nexa3D has rapidly emerged as an industry leader in industrial 3D printing, offering revolutionary production solutions to businesses across various sectors. Renowned for its ultrafast 3D printers, which span from desktop to factory floor sizes, Nexa3D’s cutting-edge technology has redefined the possibilities of 3D printing production, enabling unparalleled productivity, accuracy, and material versatility. With over 1500 systems worldwide, Nexa3D’s printers have become the preferred solution for high-throughput production applications. Read More
The Essentium Team November 6, 2023Nexa3D Announces Intent to Acquire Essentium; Adds High Speed Extrusion to its Product PortfolioAcquisition would broaden capabilities, expand addressable markets, and diversify revenues for the fast-growing 3D printing company. Nexa3D, the ultrafast 3D printing leader, has taken a significant step in staking its leadership position in the industrial additive manufacturing space by signing a letter of intent to acquire Essentium, a prominent manufacturer of HSE 3D printers and materials, widely adopted for high requirement, precision applications in aerospace, military, and defense. With this acquisition, Nexa3D would add high-speed extrusion (HSE) to its current product portfolio. Read More
The Essentium Team October 17, 2023Essentium and KVG Rapid 3D Printing Collaboration Strengthens Ukraine’s Defense Response Essentium®, Inc., a leading innovator of industrial additive manufacturing (AM) solutions, has joined forces with KVG®, an internationally recognized mission support provider, to provide Ukraine with 3D printing solutions, training, and manufacturing tools. These 3D printing capabilities enable rapid, on-demand production of mission-critical parts and components in the field of conflict. Read More
